Archive

07 Nov Rake Thickener Tanks

THICKENER TANKS
Terex Washing Systems offers a range of thickener sizes and types to suit a variety of materials and applications. The TWS Applications team balance the client’s needs in terms of material type and slurry volume, desired sludge characteristics in order to propose the best thickener for each project.

RAKE THICKENER
Also available is a range of rake style, high rate thickeners which allow for minimal feed height, facilitating gravity feed from upstream cyclone based washing systems.

Rake thickeners are designed specifically to deal with high volumes of slurry. The integral scrapers aid transportation of material from the outskirts of the tank to the outlet, thus accelerating the removal of sludge from the thickener.

FEATURES AND BENEFITS
• Produces sludge with 30 – 40% solids content
• Lower level feed in height
• Can handle high volumes of slurry
• Extra stock for slurry
• Combined thickening and clarification

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07 Nov Flocculant Dosing Unit

Terex Washing System flocculant dosing plants control the amount of chemical flocculant required to achieve the most rapid settling times within the thickener tank. The automatic dosing system enables the unit to adjust the flocculant dosage dependent on the feed material and solids content, thus reducing wastage and ensuring the correct dose is added continually. The range consists of 1800L, 3000L & 5000L.

FEATURES AND BENEFITS
• Stainless Steel Construction
• Sized to minimise flocculant consumption
• Fully automated control system
• Real time flocculant dosage controller

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07 Nov Deep Cone Thickener Tanks

THICKENERS
Terex Washing Systems offers a range of Thickener sizes and types to suit a variety of materials and applications. The TWS Applications team balance the client’s needs in terms of material type and slurry volume, desired sludge characteristics in order to propose the best thickener for each project.

DEEP CONE THICKENERS
Terex deep cone thickeners are designed and constructed to give optimum performance and reliability in even the toughest applications. The deep cone provides a smaller footprint than a rake style thickener saving space on site.  The thickened sludge underflow can reach solids content of over 50%. With no moving parts there is minimal servicing requirement.

FEATURES AND BENEFITS
• Heavy Duty Steel Construction
• Zero Moving Parts
• Modular Construction
• Flow Diffuser
• Clean Water Weir
• Galvanised Ladder & Inspection Platform
• Pressurised Water Flush Out System
• Sludge discharges under gravity (no pump required)

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07 Nov Filter Press

The AquaClear filter press range are a high performance, side beam plate and frame filter
press designed specifically for demanding aggregate, mining and recycling applications.
The heavy-duty construction and high pressure slurry pump technology combined with
optimally sized hydraulic rams ensures maximum performance and reliability, maximising water recovery, higher production and faster cycle times.

Safety features include; hydraulic rams operating at 200 bar (2900psi) pressure and industry leading stainless steel sliding doors, enhancing operator safety.
Pneumatically operated plate shakers are fitted as standard to aid removal of sticky cakes.

FEATURES AND BENEFITS

  • Heavy duty frame construction
  • High pressure design for maximum moisture removal
  • Optimised hydraulic design
  • Various plate sizes and chamber configurations
  • Faster cycle times
  • Pneumatic plate shakers to aid cake removal
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07 Nov AggRecover Concrete Wash Out

The AggRecover is primarily designed for concrete washout applications, the AggRecover utilises a combination of trommel barrel separation and dual contraflow dewatering screw technology to recover a single clean aggregate and a single sized sand that can be reused in the concrete manufacturing process.

Key Features

  • Pre-wired and pre-plumbed
  • Simple controls for easy set up and use
  • Material surge/anti-stall protection
  • Containerised transport

For maximum efficiency, the AggRecover can be combined with our compact Terex Aquaclear Water Management System utilizing the latest Filter Press technology to maximise fines and water recovery. All seamlessly integrated to provide a complete concrete washout solution.

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07 Nov H Range – H9 / H12 / H20 / H25 / H30

A stand alone, static hopper designed to provide a constant feed of material to Terex® Washplants. A range of different options are available to suit your requirements.

KEY FEATURES

  • Heavy-duty robust construction ideal for rugged operating environment
  • Can be powered electrically or can be hydraulically coupled to an optional electric Hydraulic Powerpack for complete feed control
  • Choice of Hydraulic Tipping Reject Grid or Double Deck Vibrating Grid to suit your application
  • Self cleaning grid bars available in a variety of apertures from 75mm up to 200mm
  • Hopper Extensions and Liners available for increased capacity and wear resistance
  • Intelligent hinged maintenance access
  • Integrates seamlessly with other Terex Washing Systems product

AVAILABLE IN SIZES

  • H9 – Grid Dimensions: 5.32m x 3.50m
  • H20 – Grid Dimensions: 4.1m x 2.9m
  • H25 – Grid Dimensions: 4.1m x 9.9m
  • H30 – Grid Dimensions: 4.1m x 5.3m
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07 Nov Static Screen Range

The Terex static screen range is designed for maximum production efficiency in applications including sand and gravel, coal, crushed stone, slag, recycled materials, concrete, iron ore and silica glass.

The Terex® Screenbox Range is available in sizes ranging from 2.4m x 1.2m (8’ x 4’) up to 6m x 1.8m (20’ x 6’) all Screenboxes come with the choice of 2 or 3 Decks and a range of media options.

KEY FEATURES

  • Produces up to 4 grades of washed aggregate and 1 or 2 grades of sand
  • High efficiency – low maintenance direct electric drive
  • Choice of side tensioned wire mesh or modular polyurethane decks to suit your application
  • Isolated spraybars with individual flow valves provides complete water control

AVAILABLE SIZES
8′ X 4′ / 12′ X 5′  / 16′ X 5′ / 20′ X 6′

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07 Nov Fines Material Washer 5434 Sand Screw

The Terex Fines Material Washers are specifically engineered to provide the highest quality sand production through efficient washing, classification and dewatering.

Our heavy-duty designs provide superior liberation of deleterious materials from the targeted sand fractions and efficiently remove them out the overflow slurry. Shaft rotation and tight clearances in conjunction with a multitude of flight wear shoe configurations, provide sand on sand attrition resulting in unmatched cleanliness of the finished product.

Features:
• Main frame AR36 plate steel
• Dodge Drive / Bearing Components
• Superior Wear Shoe Configurations
• Options and Customizations

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07 Nov DW Range Dewatering Screen

Whilst primarily applied for dewatering with retained fines, Terex dewatering screens are capable of being used in a wide range of applications.

The screen incorporates a 45° sloping back deck section, fitted with slotted apertures across the direction of flow. The main deck of the screen slopes upwards at 5° vibration is produced by two exciter motors operating at 980rpm.

KEY FEATURES

  • Dewatering screen, catchbox and chutes combined onto a single frame
  • Exceptional dewatering performance
  • Modular screen decks
  • Side protection liners
  • Rubber lined discharge chute
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07 Nov FM 60 Hydro Sand Processing Plant

The FM 60 Hydro™ is the complete sand processing plant combining sand washing and sizing on a single compact structure. The dewatering cyclone in combination with the flat bottom classifier enables the plant to produce 2 in-spec sands from a single feed in point.

FEATURES & BENEFITS

• Electronically controlled hydraulic classification system reliably extracts light or small particles from slurry at high efficiency, whilst displacing a minimum of heavy or coarse particles to the overflow
• Direct bed level measurement allows maximum cut point control to produce up to two custom industrial or speciality sands from a single feed
• Multiple water injection nozzles result in uniform water distribution even at minimal flow rates
• The high frequency dewatering screen insures dry, immediately conveyable product for stockpiling
• Electrical control system allows the ability to store up to 5 different settings for rapid change of product specification
• The fully lined classifier has no moving parts exposed to process slurry, meaning little maintenance is required and a long operating life is achievable- Fully lined Flat Bottom Classifier for minimum maintenance

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